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Close-up of a turbine

Automating a steam turbine

Chemistry
December 2021
Retrofit of a steam turbine with integration into an existing PCS7 system landscape. Together with a well-known turbine manufacturer, the existing steam turbine was brought up to date with the latest technology.

Toolbox

Retrofit
PCS 7
Safety

Requirements

  • Complete EMSRT renewal
  • Integration into existing system landscape/infrastructure

Solution

For the existing steam turbine, software was created in PCS7 in order to integrate the steam turbine into the existing process control system. As part of the automation, the entire EMSR technology was renewed.

In order to ensure continuous stable operation and to enable rapid response, sophisticated turbine control has been implemented. Particular emphasis was placed on ease of use and easy understanding by operators, and the user interface was implemented accordingly using the Siemens APL library. The scope ranges from automated start-up with turbine warm-up to excitation, synchronization, the interface to generator protection, and speed and extraction control – enabling an immediate response to load changes and uninterrupted supply to the entire plant in the event of a grid failure.

The turbine can be used both in grid mode and in island mode.

enet engineer programming on a laptop in front of a control cabinet
Picture: enet GmbH

Technologies and tools

  • PCS7 using CPU 410 and ET200SP HA modules
  • APL Library
  • Safety Matrix

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Safety

Functional safety was also part of the project: enet carried out the documentation and initial verification of the specified Safety Integrated Functions in accordance with EN 61508 / EN 61511.

Engineer with laptop at a control cabinet with SIMATIC components
Picture: enet GmbH

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